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OBDHut

P1904

Moderate

Transmission Transfer Case Contact Plate Ground Return Open Circuit

What Does P1904 Mean?

The transmission control module has detected an open circuit in the ground return path for the transfer case contact plate. This prevents proper electrical communication with the transfer case position sensors and mode selection system.

Common Causes

40%

Corroded or broken ground wire connection at transfer case

Ground wire
Ground terminal

30%

Damaged transfer case contact plate or electrical connector

Contact plate
Transfer case connector

20%

Loose or corroded ground bolt/stud mounting point

Ground bolt
Ground lug

7%

Internal transfer case wiring harness damage

Transfer case internal harness

3%

Transmission control module ground circuit fault

TCM ground circuit

Diagnostic Steps

1

Step 1: Locate transfer case ground wire connections and inspect for corrosion, looseness, or physical damage

2

Step 2: Clean and tighten all ground connections, ensuring good metal-to-metal contact

3

Step 3: Test continuity from transfer case contact plate ground terminal to chassis ground and TCM ground

4

Step 4: Inspect transfer case electrical connector and contact plate for damage, corrosion, or broken traces

5

Step 5: If ground circuit tests good, inspect internal transfer case wiring or replace contact plate assembly

Estimated Repair Cost

$100 - $500

Parts + labor, varies by vehicle and location

Frequently Asked Questions

What does P1904 mean?

The transmission control module has detected an open circuit in the ground return path for the transfer case contact plate. This prevents proper electrical communication with the transfer case position sensors and mode selection system.

What causes P1904?

The most common cause of P1904 (Transmission Transfer Case Contact Plate Ground Return Open Circuit) is: Corroded or broken ground wire connection at transfer case

How much does it cost to fix P1904?

Typical repair costs for P1904 range from $100 to $500, depending on the vehicle, location, and whether you do it yourself or go to a shop.

Is it safe to drive with P1904?

Transfer case mode selection may be unreliable or non-functional. Vehicle can typically be driven in the current transfer case mode but changing modes may not be possible until repaired.

How do I diagnose P1904?

Start by connecting an OBD2 scanner to read the code and any freeze frame data. Then follow the diagnostic steps specific to P1904 to identify the root cause.

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Quick Info

Category

Powertrain

System

Transfer Case Electrical System

Difficulty

Moderate

Type

Manufacturer

Recommended Tools

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