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OBDHut

P023F

Critical
Moderate

Fuel Pump Secondary Circuit/Open

What Does P023F Mean?

The ECM has detected an open circuit or malfunction in the secondary fuel pump circuit. The secondary fuel pump (often an in-tank or supplemental pump) is not responding to control signals. The driver may experience hard starting, fuel starvation at higher RPMs or load, engine stumbling, or a no-start condition depending on which pump is affected.

Safety Warning

This can cause engine stalling or inability to maintain adequate fuel pressure, especially under load. The engine may die at highway speeds. Do not drive the vehicle until the fuel system is verified to be operating correctly. Tow to a repair facility if the vehicle stalls or will not maintain speed.

Common Causes

35%

Failed secondary fuel pump motor

Secondary fuel pump
Fuel pump assembly

25%

Open or broken wiring in the secondary fuel pump circuit

Fuel pump wiring harness
Connector pigtail

20%

Blown fuel pump fuse or failed fuel pump relay

Fuel pump fuse
Fuel pump relay

15%

Corroded fuel pump connector (especially in-tank connectors exposed to moisture)

Fuel pump connector
Terminal pins
Lock ring seal

5%

Faulty fuel pump driver module or ECM driver

Fuel pump driver module
Engine control module

Diagnostic Steps

1

Check the secondary fuel pump fuse and relay first. Swap the relay with a known-good identical relay. Verify the fuse with a test light on both sides of the fuse — a visual inspection alone can miss cracked fuse elements.

2

With the key on (engine off), listen for the secondary fuel pump priming — you should hear a brief 2-3 second hum. No sound indicates the pump is not receiving power or has failed.

3

At the fuel pump connector, measure voltage with the key on — you should see battery voltage (12-14V) during the prime cycle. If voltage is present but the pump does not run, the pump has failed internally.

4

If no voltage at the pump connector, backprobe the fuel pump driver module or relay output. Trace the circuit for open wiring — check for rodent damage, corrosion at underbody connectors, or broken wires near the fuel tank.

5

Measure fuel pump motor resistance at the connector — a good pump typically reads 1-5 ohms across the motor terminals. An open reading (OL) confirms a failed pump motor.

Estimated Repair Cost

$200 - $900

Parts + labor, varies by vehicle and location

Frequently Asked Questions

What does P023F mean?

The ECM has detected an open circuit or malfunction in the secondary fuel pump circuit. The secondary fuel pump (often an in-tank or supplemental pump) is not responding to control signals. The driver may experience hard starting, fuel starvation at higher RPMs or load, engine stumbling, or a no-sta...

What causes P023F?

The most common cause of P023F (Fuel Pump Secondary Circuit/Open) is: Failed secondary fuel pump motor

How much does it cost to fix P023F?

Typical repair costs for P023F range from $200 to $900, depending on the vehicle, location, and whether you do it yourself or go to a shop.

Is it safe to drive with P023F?

This can cause engine stalling or inability to maintain adequate fuel pressure, especially under load. The engine may die at highway speeds. Do not drive the vehicle until the fuel system is verified to be operating correctly. Tow to a repair facility if the vehicle stalls or will not maintain speed.

How do I diagnose P023F?

Start by connecting an OBD2 scanner to read the code and any freeze frame data. Then follow the diagnostic steps specific to P023F to identify the root cause.

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Quick Info

Category

Powertrain

System

Fuel System

Difficulty

Moderate

Type

Generic (SAE)

Recommended Tools

OBD2 Scanner

A quality scan tool helps you read codes, view live data, and clear faults.